Urethane Casting MATERIALS

Advanced Formula Polymers (AFPs) will exceed your expectations for urethane casting and short-run production. Utilized for clinical trials, product testing, alpha/beta builds, prototype and end-use parts, AFP offers an unmatched selection of materials to meet your applications. Materials exhibiting properties including UL94V-0 flame rating, MRI transparency and even impact resistant composite reinforced plastics are available.

Urethane Casting Materials

Shore D Urethane (Rigid)

MATERIALOverviewElongationFlexural ModulusFlexural StrengthIzod ImpactTensile ModulusTensile Strength
AFP3100

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Our high Izod impact urethane for pre-production and production applications; Certified to USP Class VI requirements and RoHS 2 / REACH SVHC Compliant22%386,612 psi
(2,666 MPa)
15,574 psi
(107 MPa)
2.10 ft-lb/in
(112 J/m)
371,155 psi
(2,559 MPa)
10,010 psi
(69 MPa)
AFP3100FR

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Our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant25%424,275 psi
(2,925 MPa)
15,445 psi
(106 MPa)
1.60 ft-lb/in
(85 J/m)
381,675 psi
(2,632 MPa)
10,650 psi
(73 MPa)
AFP3105FR

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Used for fire retardant applications in thinner sections. Meets the requirements of FAR 28.853 for flammability in 0.043 inch (1.1 mm) thickness; RoHS 2 / REACH SVHC25%436,000 psi
(3,000 MPa)
16,700 psi
(115 MPa)
1.42 ft-lb/in
(75 J/m)
390,000 psi
(2,690 MPa)
10,600 psi
(73 MPa)
AFP3320

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Used for very high temp applications; Heat deflection of 346F at 264 psi test; RoHS 2 / REACH SVHC Compliant10%325,000 psi
(2,240 MPa)
16,000 psi
(110 MPa)
1.20ft-lb/in
(33 J/m)
10,500 psi
(72 MPa)
AFP3400

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Used for applications that require flexibility having a low Flexural Mod. of 116,061 psi and high Izod Impact strength of 4.40ft.lbs/inch. Simulates HDPE and Polypropylene.100%72,500 psi
(500 MPa)
4,300 psi
(30 MPa)
76,800 psi
(530 MPa)
3,600 psi
(25 MPa)
AFP3600

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Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for smaller geometries.155%129,000 psi
(889 MPa)
5,060 psi
(35 MPa)
1.23ft-lb/in
(65 J/m)
127,000 psi
(875 MPa)
4,230 psi
(29 MPa)
PT8958

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Used primarily in production applications of medium to large parts that require MRI transparency and a UL 94V0 registered flame rating.34%422,913 psi
(2,915 MPa)
16,935 psi
(116 MPa)
1.70 ft-lb/in
(90 J/m)
389,590 psi
(2,686 MPa)
11,380 psi
(78 MPa)
RC 79D

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Used primarily in production applications of smaller parts that require MRI transparency and a UL 94V0 registered flame rating.6%300,000 psi
(2,060 MPa)
10,000 psi
(69 MPa)
0.60 ft-lb/in
(32 J/m)
6,000 psi
(41 MPa)
U0080DC-L

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Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for larger geometries.20%300,000 psi
(2,070 MPa)
11,200 psi
(77 MPa)
1.10 ft-lb/in
(58 J/m)
270,000 psi
(1,860 MPa)
8,300 psi
(57 MPa)
CompositeCast with AFP3100FR

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A glass composite sheet filled version of our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant. Parts exhibit enhanced flexural and impact properties.2.6%567,000 psi
(3,900 MPa)
4.22 ft-lb/in
(225 J/m)
556,000 psi
(3,900 MPa)
11,000 psi
(75 MPa)
CompositeCast with PT8958

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A glass composite sheet filled version of our MRI transparent production urethane used for medium to large parts that require MRI transparency and a UL 94V0 registered flame rating. Parts exhibit enhanced flexural and impact properties.2.6%582,000 psi
(4,012 MPa)
3.20 ft-lb/in
(190 J/m)
601,000 psi
(4,143 MPa)
12,200 psi
(84 MPa)

Expanding Foam

MATERIALDescriptionApplicationsColor / AppearanceDensity                    
Foam-Flex V412

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Flexible, Soft, variable density foam ranging from 4-12 lbs. used in special FX, medical training and prototype seat and cushion applications.Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packagingLight Yellow4 – 12 lb/ft3
(64 – 192 mg/cc)
Foam-Flex V915

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Flexible, Lively, variable density foam ranging from 9-15 lbs. used in special FX, medical training and prototype seat and cushion applications.Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packagingLight Yellow9 – 15 lb/ft3
(144 – 240 mg/cc)
Foam-Flex V1232

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Flexible, Tough, variable density foam ranging from 12-32 lbs. used in special FX, medical training and prototype seat and cushion applications.Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packagingLight Yellow12 – 32 lb/ft3
(192 – 512 mg/cc)
Foam-Rigid V316

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Rigid, variable density foam ranging from 3-16 lbs. used in special FX, flotation, device/equipment insulation and prototype part applications.Thermal insulation, sound dampening, custom packaging, encapsulationLight Yellow3 – 16 lb/ft3
(48 – 256 mg/cc)

Silicone (CompressionCast Materials)

MATERIALOverviewElongationDensityShore A HardnessTear StrengthTensile Strength
AFS15

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Soft, 15 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.350%0.04 lb/in3
(1.06 g/cc)
15A60 pli
(10.5 N/mm)
320 psi
(2.21 MPa)
AFS30

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Soft, 30 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.400%0.04 lb/in3
(1.06 g/cc)
30A65 pli
(11.4 N/mm)
700 psi
(4.83 MPa)
AFS40

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Medium Soft, 40 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.340%40A125 pli
(21.9 N/mm)
850 psi
(5.86 MPa)
AFS50

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Medium Soft, 50 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.325%50A87 pli
(15.2 N/mm)
620 psi
(4.27 MPa)
AFS60

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Medium hard, 60 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.225%0.048 lb/in3
(1.34 g/cc)
60A85 pli
(14.9 N/mm)
754 psi
(5.2 MPa)

Shore A Urethane (Elastomeric)

MATERIALOverviewElongationDensityShore A HardnessTear StrengthTensile Strength
E1005AL

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Extra Soft, 5 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant1,400%0.0365 lb/in3
(1.01 g/cc)
5A40 pli
(7,000 N/m)
440 psi
(3.03 MPa)
E1015AL

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Soft, 15 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant1,000%0.0376 lb/in3
(1.04 gm/cc)
15A57 pli
(10,000 N/m)
602 psi
(4.15 MPa)
E1025AL

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Soft, 25 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant1,150%0.0372 lb/in3
(1.03 gm/cc)
25A68 pli
(12,000 N/m)
740 psi
(5.1 MPa)
E1030AL

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Soft, 30 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs/REACH Compliant2000%0.0372 lb/in3
(1.03 gm/cc)
30A100 pli
(17,500 N/m)
450 psi
(3.1 MPa)
E1040AL

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Medium Soft, similar to a pencil eraser 40 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant835%40A96 pli
(16,812 N/m)
866 psi
(5.97 MPa)
E1050AL

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Medium Soft, similar to a Door Seal 50 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant718%0.0383 lb/in3
(1.06 gm/cc)
50A107 pli
(18,739 N/m)
944 psi
(6.5 MPa)
E1060AL

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Medium Hard, 60 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant625%0.0387 lb/in3
(1.07 gm/cc)
60A150 pli
(26,269 N/m)
1,260 psi
(8.69 MPa)
E1070AB

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Medium Hard, similar to automotive tire tread 70 Shore A Elastomer used for production parts and special effects props; RoHs Compliant1147%0.0394 lb/in3
(1.09 gm/cc)
70A245 pli
(42,906 N/m)
1,803 psi
(12.43 MPa)
E1080AB

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Hard, similar to Hydraulic O-Rings 80 Shore A Elastomer used for production parts and special effects props; RoHs Compliant736%0.0401 lb/in3
(1.11 gm/cc)
80A375 pli
(65,673 N/m)
3,879 psi
(26.74 MPa)
E1090AB

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Hard, similar to a squeegee 90 Shore A Elastomer used for production parts and special effects props; RoHs Compliant776%0.0394 lb/in3
(1.09 gm/cc)
90A394 pli
(69,000 N/m)
3,112 psi
(21.46 MPa)
E1095AB

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Hard, similar to a shopping cart wheel 95 Shore A Elastomer used for production parts, strain reliefs and special effects props; RoHs Compliant595%0.0401 lb/in3
(1.11 gm/cc)
95A433 pli
(75,830 N/m)
4,189 psi
(28.88 MPa)